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Industrial & Workshop Lighting Solutions | EDC

Industrial lighting solutions play a critical role in workshop and factory environments, as proper lighting can significantly impact work quality, safety, and employee productivity. It is essential that industrial lighting solutions are designed not only to illuminate the space and enhance employee safety but also to reduce energy costs. Therefore, it is better to use LED lamps and automated lighting systems for this purpose. In this article by EDC, we discuss the benefits of industrial lighting solutions in workshop environments and provide guidance on selecting the best lighting products.

What Are the Benefits of Industrial Lighting Solutions?

Increased Safety and Reduced Accidents with Industrial Lighting

Proper industrial lighting improves employee visibility and prevents accidents caused by poor vision. In work environments such as warehouses and industrial workshops, hazards such as collision with objects or improper use of heavy tools exist. Proper industrial lighting solutions minimize these risks.

Increased Employee Productivity with Industrial Lighting

Employees working in well-lit environments experience less fatigue and can perform their tasks with greater accuracy. Proper industrial lighting, especially in workshops requiring high precision (such as tailoring or electronics workshops), can help increase employee productivity and reduce errors.

Increased Employee Satisfaction with Industrial Lighting

A work environment with proper industrial lighting solutions can create a greater sense of comfort and satisfaction among employees.

Enhanced Aesthetic Appeal with Industrial Lighting

Proper industrial lighting can make the workplace look more beautiful and create a more attractive and professional atmosphere. This not only benefits employees but also positively impacts visitors and customers.

Factors Influencing Industrial Lighting Solutions in Workshops

Industrial lighting solutions for workshops and factories require attention to various factors, all of which greatly affect the quality, efficiency, and safety of the workplace. Below are the most important factors influencing industrial lighting in these spaces:

Consider the Type of Activity for Industrial Lighting

The type of work performed in a workshop or industrial environment is the first and most important factor in determining the type and intensity of industrial lighting. Activities requiring high precision, such as tailoring workshops, need more intense and focused light. In contrast, storage areas or warehouses require widespread but lower-intensity industrial lighting.

Ceiling Height Plays an Important Role in Industrial Lighting

Ceiling height in workshops and warehouses plays a significant role in selecting the type of lamps and light intensity for industrial lighting solutions. Higher ceilings require lamps with high light output to reach the work surface. In such cases, using high-power LED or industrial fluorescent lamps is suitable.

Uniform Light Distribution in Industrial Lighting Matters

Industrial lighting should be designed so that no part of the environment is dark or dimly lit, as this can lead to unwanted shadows and reduced work accuracy. Using multiple lamps and installing them at appropriate intervals can help achieve uniform light distribution in industrial lighting solutions.

Light Color Has a Major Impact on Employee Morale

Light with a higher color temperature (white and cool light) is generally suitable for work environments, as it induces a feeling of alertness and focus. In contrast, warmer lights are more suitable for rest areas or sections requiring less focus.

Adjustability of Light Intensity Is Important

One important feature in industrial lighting solutions is the ability to adjust light intensity. In some spaces, light intensity needs to change depending on the type of activity. For example, more light may be needed for precise tasks, while less light is sufficient for regular activities. Using industrial lighting systems with adjustable intensity can help optimize lighting conditions.

Do Not Overlook Energy Efficiency

One important factor in industrial lighting is energy consumption. Using LED lamps or other low-consumption systems can reduce electricity costs and increase energy efficiency. Also, using motion sensors or timers can help reduce energy consumption when light is not needed.

Consider Durability and Lifespan of Lamps

Lamps used in industrial lighting solutions must have high durability and lifespan. These environments typically have harsher conditions, and lamps must be able to withstand dust, moisture, and high temperatures. Choosing high-quality and resistant lamps helps reduce maintenance and replacement costs.

Compliance with Safety and Lighting Standards Is Important

Industrial lighting must comply with safety and lighting standards. These standards include the minimum light intensity required for tasks, uniform light distribution, and prevention of glare and light reflection. Adhering to these standards can prevent workplace accidents and create a safer environment.

How to Implement Industrial Lighting Solutions in Workshops

To implement industrial lighting solutions in workshops and factories, in addition to precision and expertise, several other factors must be considered. Below, the steps for industrial lighting in these environments are explained in detail:

Analyze the Lighting Needs of the Work Environment

Analyzing the lighting needs of the environment is one of the most important steps, which should be done based on the activities performed and industrial lighting standards. Color Rendering Index (CRI) and Correlated Color Temperature (CCT) are two key factors to consider.

For example, in environments requiring accurate color discrimination, such as painting workshops or electronic component production, a high color rendering index (CRI above 80) is recommended. In environments focusing more on mechanical activities, a color temperature of around 4000 to 5000 Kelvin, providing cool white light, is suitable.

Choose Lamps Based on Industrial Lighting Standards

Suitable warehouse lamps for industrial lighting solutions must comply with safety standards such as IP and IK. Lamps with an IP65 rating or higher are suitable for environments with dust or moisture. For environments with risk of physical impact or mechanical shocks, lamps with an IK08 rating or higher are recommended.

Design and Layout Lamps Using Specialized Software

For proper industrial lighting, engineering lighting software such as DIALux or Relux can be used. These software tools allow you to simulate lamp layout and accurately calculate light distribution. In this design, attention must be paid to lamp lumen output, Light Output Ratio (LOR), and light distribution. Also, horizontal and vertical illumination should be examined to prevent shadows and dark spots in work environments.

Address Glare and Reflection Issues

Glare and light reflection in industrial lighting can reduce accuracy and increase eye fatigue. To prevent these issues, using lamps with a Unified Glare Rating (UGR) lower than 19 is recommended.

Also, the installation angle of lamps should be adjusted so that light does not shine directly into workers’ eyes. Using diffuser covers and anti-glare reflectors can also be effective in reducing glare.

Review and Comply with Industrial Lighting Standards

Each industry or work activity has its own specific standards. For example, EN 12464-1 for indoor lighting sets precise guidelines for industrial lighting.

These standards include minimum illumination levels (lux) for various environments, such as assembly workshops, warehouses, or production lines. Reviewing these standards and aligning industrial lighting design with them is essential.

Use Sensors and Smart Controls

Installing lighting sensors and smart controls can help reduce energy consumption and increase the lifespan of industrial lighting systems.

Daylight sensors can adjust lamp brightness based on the amount of natural light available in the environment. Also, occupancy sensors can automatically turn lamps on and off in areas with temporary presence.

Maintenance and Periodic Inspection

After installing the industrial lighting system, have a plan for inspecting the lamps. This plan should include periodic inspections, cleaning lamps, and replacing faulty parts. Especially in environments with high pollution or severe temperature changes, regular maintenance can help prevent sudden failures.

Required Light for Industrial Lighting in Different Parts of a Warehouse

Proper industrial lighting for different parts of workshop and factory environments requires attention to the specific needs of each section. Below, the amount and type of light required for different parts of these environments are explained:

Production and Assembly Areas

For production and assembly areas requiring high precision, using cool white lights with a color temperature between 4000 and 5000 Kelvin and high light intensity is recommended. Typically, 300 to 500 lux is sufficient for these areas.